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Automotive precision manufacturing

High-Efficiency Air Station for an Auto-Parts Maker in Zhejiang

Project Background

The Automotive Precision Manufacturing company in Zhejiang, a leading manufacturer of high-end automotive wheel hub bearings, faced the challenge of increasing production capacity while adhering to national energy-saving and carbon reduction policies. The company planned to build a 100-acre automotive parts manufacturing base in the Hangzhou Economic Development Zone, aiming to create a green and intelligent manufacturing facility. To meet these goals, the company required a highly efficient and energy-saving compressed air station.

Solution

Equipment: SIND SILVERLUBE-VPM series PM VSD screw compressors

SIND established a dedicated team to assist the SIND dealer in Jiaxing, using professional software to analyse and simulate the client's specific needs. A customised, energy-efficient solution was designed, featuring 5 SIND LU250W-7.5+ dual-drive screw compressors and 1 SIND LU250W-8.5PM+ dual-drive VSD screw compressor, along with energy-saving cold dryers, filters, and an intelligent control system. This comprehensive solution ensured a systematic energy optimisation.

Results

The SIND solution resulted in a 28.6% reduction in overall energy consumption compared to the previous compressed air station. The system's integrated power efficiency was certified by the Hefei General Institute, meeting the standards for a Grade-1 energy-efficient compressed air station. The client recognised the importance of establishing a Grade-1 energy-efficient station and praised SIND and its partners for their professionalism.

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Figures as reported by the site after commissioning; client anonymised. CO₂ savings calculated at 0.5703 kg CO₂/kWh (China 2022 grid average).

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Jafor Nayan Sales Engineer Biruk Argaw Sales Engineer