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Battery Manufacturing

Centrifugal Compressor Energy Efficiency Upgrade for a Battery Materials Manufacturer

358.2kW Power Savings
47.6%Power Reduction
8,000Operating Hours/Year

Project Background

Energy consumption by centrifugal compressors constitutes a significant share of industrial operating costs. A battery materials manufacturer in Southwest China sought to replace high-energy-consuming compressors with SIND centrifugal compressors to achieve energy savings and demonstrate the potential for cost reductions in battery manufacturing applications.

Equipment Operation Comparison

Before: Legacy Centrifugal × 3

Motor Power 800 kW
Rated Current 54 A
Actual Power 752.6 kW

Readings (Day 1):
Machine 2: 50.2A, Machine 3: 55.5A
Measured average current: 54.9A
Actual power draw: 752.6 kW

After: SIND Centrifugal × 1

Motor Power 450 kW
Rated Current 793 A
Actual Power 394.4 kW

Readings (Day 2):
SIND current: 695A
Actual power draw: 394.4 kW

Energy Savings Calculation

Power Savings

752.6 kW – 394.4 kW = 358.2 kW

Customer Feedback and Conclusion

On-site monitoring confirmed the theoretical calculations, showing significant energy savings. The customer is satisfied with the energy efficiency improvements, meeting their needs for cost reduction and environmental protection.

The SIND centrifugal compressor demonstrates superior energy efficiency compared to the original legacy units, providing a strong reference for equipment upgrades in similar industrial projects with significant economic and environmental benefits.

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Figures as reported by the site after commissioning; client anonymised. CO₂ savings calculated at 0.5703 kg CO₂/kWh (China 2022 grid average).

SIND
Jafor Nayan Sales Engineer Biruk Argaw Sales Engineer